China factory IATF 16949 OEM Factory One-Stop Service Prototype/Drawing Customization Bespoke Machinery Part Industrial Components Truck Part Steering Knuckle Universal Joint

Product Description

Product Description

Item Iron/Steel/Metal/Alloy CHINAMFG Hardware Parts with Precision CNC Machining Process for Auto/Car/Truck/Tractor/Trailer//Forklift/Commercial Vehicle/Train/Railway/Mining/Construction/Building/Shipbuilding/Metallurgical Machine/Machinery/Industrial/Equipment components Customized Heavy-Duty Truck Parts Steering Knuckle universal joint
Surface Treatment Shot Blasting, Electrophoretic Coating
Surface Roughness Ra0.05∼Ra50, at customer’s request
Standard GB, ASTM, AISI, DIN, NF, JIS, BS, AS, AAR, etc.
Certification ISO 9 tons of products to more than 12 clients in 2571. W e not only ensure sufficient supply, but also guarantee punctual delivery.

Based in China, Serving the globe – Focusing on creating more value for global customers.
“ISO9 tons of products to more than 12 clients in 2571. We not only ensure sufficient supply capacity, but also guarantee punctual delivery.

4* Highly efficient logistics system and convenient transportation condition
In terms of logistics transportation, our factory possesses a great geographical advantage – its only 1 and a half hours’ drive from our factory to the nearest shipping port-HangZhou Port-which makes our logistical system more efficient and ensures smooth and punctual delivery.

5* Modern laboratory and strict quality control system
All raw materials should be sampled and analyzed in our inspection laboratory when they reach our factory, only after passing the inspection can the raw materials be stored into our warehouse. Each batch of products from raw materials to finished products will be tested in the laboratory to ensure that the quality meets the contract requirements. Each batch of finished products will be carried out spectral inspection. For specific products tensile test will be conducted to ensure that the tensile strength of products is up to the standards.

6* Wide application of products
Our products and customization service cover a wide range of industries, including
Auto/automobile/automotive, car, truck/lorry, commercial vehicle, forklift/lifting equipment, combine harvester, farm/agricultural machinery, mining machinry, engineering machinery, construction/building machinery/vehicle(crane/hoist, excavator, bulldozer, dump/dumper/self-dumping/self-discharging truck, concret/cement mixer truck, pump truck, crusher…), petroleum/ petrochemical/oil drilling/metallurgical machinery, shipbuilding machinery, locomotive, bullet train, high-speed railway, underground/subway/metro, tractor, trailer, industrial equipment, marine/ship machinery(Turbine, propeller…), defense//military/ordnance equipment(Tank, armoured troop carrier, amphibious equipment…), power plant, wind power generator/tower, wind turbine, lift/elevator/escalator, medical equipment, food machinery, aviation equipment/instrumentation, pump, valve, gearbox, motor/engine, motorcycle, Lathe machine tools, …etc. We can produce any kind of castings with high precision CNC machining process as per customer’s drawings/sample/requirements/technical parameters.

7* Strict product information tracking
Each of finished products will be assigned 1 unique identification, especially for those made from different batches of raw materials will be recorded and archived with raw material batch number and factory production code to facilitate tracing in case of quality discrepancy or any disagreement on the quality.

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Condition: New
Color: Natural Color, Silver, Black
Certification: CE, DIN, ISO
Structure: Customized
Material: Alloy Steel
Type: Customized
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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universal joint

Can universal joints be used in both horizontal and vertical orientations?

Yes, universal joints can be used in both horizontal and vertical orientations. Here’s a detailed explanation:

Universal joints are mechanical devices designed to transmit rotary motion between two shafts that are not in a straight line alignment. They consist of a cross-shaped or H-shaped yoke with bearings at each end that connect to the shafts. The design of universal joints allows them to accommodate angular misalignment between the shafts, making them suitable for various applications, including both horizontal and vertical orientations.

When used in a horizontal orientation, universal joints can transmit rotational motion between shafts that are positioned at different angles or offsets. They are commonly found in drivetrain systems of vehicles, where they transfer power from the engine to the wheels, even when the drivetrain components are not perfectly aligned. In this configuration, universal joints can effectively handle the torque requirements and misalignment caused by uneven terrain, suspension movement, or steering angles.

In a vertical orientation, universal joints can also be utilized to transfer rotational motion between shafts that are positioned vertically. This arrangement is often seen in applications such as industrial equipment, machinery, or agricultural implements. For example, in a vertical power transmission system, a universal joint can be used to connect a vertical driving shaft to a vertical driven shaft, enabling power transfer and accommodating any angular misalignment that may occur due to variations in shaft positions or vibrations.

It’s important to note that the specific design and selection of universal joints for different orientations should consider factors such as the torque requirements, operating conditions, and the manufacturer’s specifications. The orientation of the universal joint may affect factors such as lubrication, load-bearing capacity, and the need for additional support or stabilization mechanisms.

In summary, universal joints can be used in both horizontal and vertical orientations. Their ability to accommodate angular misalignment makes them versatile components for transmitting rotary motion between shafts that are not in a straight line alignment, regardless of the orientation.

universal joint

What is the effect of varying operating angles on the performance of a universal joint?

Varying operating angles can have a significant effect on the performance of a universal joint. Here’s a detailed explanation:

A universal joint is designed to transmit rotational motion between two shafts that are not collinear or have a constant angular relationship. The operating angle refers to the angle between the input and output shafts of the joint. The effects of varying operating angles on the performance of a universal joint are as follows:

  1. Changes in Torque and Speed: As the operating angle of a universal joint increases or decreases, the torque and speed transmitted through the joint can be affected. At small operating angles, the torque and speed transmission are relatively efficient. However, as the operating angle increases, the torque and speed capacity of the joint may decrease. This reduction in torque and speed capability is due to increased non-uniform loading and bending moments on the joint’s components.
  2. Increased Vibrations and Noise: Varying operating angles can introduce vibrations and noise in a universal joint. As the operating angle becomes more extreme, the joint experiences higher levels of dynamic imbalance and misalignment. This imbalance can lead to increased vibration levels, which may affect the overall performance and lifespan of the joint. Additionally, the non-uniform motion and increased stress on the joint’s components can generate additional noise during operation.
  3. Angular Misalignment Compensation: One of the primary advantages of universal joints is their ability to compensate for angular misalignment between shafts. By accommodating varying operating angles, the joint allows for flexibility in transmitting motion even when the input and output shafts are not perfectly aligned. However, extreme operating angles may challenge the joint’s ability to compensate for misalignment effectively. Very large operating angles can lead to increased wear, decreased joint life, and potential loss of motion transmission efficiency.
  4. Increased Wear and Fatigue: Varying operating angles can contribute to increased wear and fatigue on the universal joint’s components. As the operating angle increases, the joint experiences higher levels of stress and non-uniform loading. This stress concentration can lead to accelerated wear and fatigue, especially at critical areas such as the bearing caps and needle bearings. Continuous operation at extreme operating angles without proper lubrication and maintenance can significantly reduce the joint’s lifespan.
  5. Heat Generation: Extreme operating angles can result in increased heat generation within the universal joint. The non-uniform motion and increased friction caused by high operating angles can lead to elevated temperatures. Excessive heat can accelerate lubricant breakdown, increase wear rates, and potentially cause premature failure of the joint. Adequate cooling and proper lubrication are essential to mitigate the effects of heat generation in such cases.
  6. Efficiency and Power Loss: Varying operating angles can impact the overall efficiency of a universal joint. At small to moderate operating angles, the joint can transmit motion with relatively high efficiency. However, as the operating angle increases, the joint’s efficiency may decrease due to increased friction, bending moments, and non-uniform loading. This reduction in efficiency can result in power loss and decreased overall system performance.

Therefore, it is crucial to consider the effects of varying operating angles on the performance of a universal joint. Proper design, careful selection of operating angles within the joint’s specified limits, regular maintenance, and adherence to manufacturer guidelines can help mitigate the potential negative effects and ensure optimal performance and longevity of the joint.

universal joint

What industries commonly use universal joints?

Universal joints, also known as U-joints, are utilized in various industries where the transmission of rotary motion between misaligned shafts is required. Here are some of the industries that commonly use universal joints:

  • Automotive: The automotive industry extensively employs universal joints in vehicles. Universal joints are essential components in drivelines, connecting the transmission to the drive shaft and allowing power to be transmitted to the wheels. They accommodate the misalignment caused by the suspension system and enable smooth power transfer.
  • Industrial Manufacturing: Universal joints find widespread use in industrial manufacturing applications. They are employed in machinery and equipment such as conveyors, mixers, pumps, printing presses, and machine tools. Universal joints facilitate the transmission of motion at angles, enabling efficient operation and flexibility in various manufacturing processes.
  • Aerospace: The aerospace industry utilizes universal joints in aircraft and spacecraft systems. They are used in control mechanisms for movable surfaces such as wings, flaps, and rudders. Universal joints enable the transfer of motion and control inputs between different components, ensuring precise and reliable operation of aerospace systems.
  • Marine: Universal joints are commonly employed in the marine industry for various applications. They are used in propulsion systems to transmit power from the engine to the propeller shaft. Universal joints also find application in steering systems, allowing for the transfer of motion between the steering wheel and the rudder or outboard motor.
  • Agriculture: The agricultural industry relies on universal joints in various machinery and equipment used in farming operations. Tractors, combines, harvesters, and other agricultural machinery utilize universal joints to transmit power between different components, accommodating misalignment caused by the terrain and articulation requirements.
  • Construction and Heavy Equipment: Universal joints are commonly found in construction and heavy equipment. They are used in machinery such as cranes, excavators, loaders, and concrete mixers. Universal joints enable the transmission of power and motion between different parts of the equipment, accommodating misalignment and articulation required in construction and heavy-duty operations.
  • Railway: The railway industry relies on universal joints for various applications. They are used in drivetrain systems to transmit motion between different components, such as the engine, gearbox, and axles. Universal joints allow for smooth power transfer while accommodating the misalignment caused by the movement and suspension of trains.
  • Robotics and Automation: Universal joints are utilized in robotics and automation systems. They enable the transmission of motion between misaligned components in robotic arms, manipulators, and other automated systems. Universal joints provide flexibility and precise movement, allowing for efficient operation of robotic and automated processes.

These are just a few examples of the industries that commonly use universal joints. Their ability to transmit rotary motion between misaligned shafts makes them essential components in a wide range of applications, enabling efficient and reliable operation across various industries.

China factory IATF 16949 OEM Factory One-Stop Service Prototype/Drawing Customization Bespoke Machinery Part Industrial Components Truck Part Steering Knuckle Universal Joint  China factory IATF 16949 OEM Factory One-Stop Service Prototype/Drawing Customization Bespoke Machinery Part Industrial Components Truck Part Steering Knuckle Universal Joint
editor by CX 2024-03-09