Product Description
WS Type Universal Joint Shaft
Features:
1. It is suitable for transmission coupling space on the same plane of 2 axis angle beta β≤45°, the nominal torque transmission 11.2-1120N.
2.The WSD type is a single cross universal coupling, and the WS type is a double cross universal coupling.
3.Each section between the largest axis angle 45º.
4.The finished hole H7, according to the requirements of keyseating, 6 square hole and square hole.
5.The angle between the 2 axes is allowed in a limited range as the work requirements change.
|
NO |
Tn/N·m |
d(H7) |
D |
L0 |
L |
L1 |
m/kg |
I/kg·m2 |
||||||||||
|
WSD |
WS |
WSD |
WS |
WSD |
WS |
|||||||||||||
|
Y |
J1 |
Y |
J1 |
Y |
J1 |
Y |
J1 |
Y |
J1 |
Y |
J1 |
Y |
J1 |
|||||
|
WS1 WSD1 |
11.2 |
8 |
16 |
60 |
– |
80 |
– |
20 |
– |
20 |
0.23 |
– |
0.32 |
– |
0.06 |
– |
0.08 |
– |
|
9 |
||||||||||||||||||
|
10 |
66 |
60 |
86 |
80 |
25 |
22 |
0.2 |
0.29 |
0.05 |
0.07 |
||||||||
|
WS2 WSD2 |
22.4 |
10 |
20 |
70 |
64 |
96 |
90 |
26 |
0.64 |
0.57 |
0.93 |
0.88 |
0.1 |
0.09 |
0.15 |
0.15 |
||
|
11 |
||||||||||||||||||
|
12 |
84 |
74 |
110 |
100 |
32 |
27 |
||||||||||||
|
WS3 WSD3 |
45 |
12 |
25 |
90 |
80 |
122 |
112 |
32 |
1.45 |
1.3 |
2.1 |
1.95 |
0.17 |
0.15 |
0.24 |
0.22 |
||
|
14 |
||||||||||||||||||
|
WS4 WSD4 |
71 |
16 |
32 |
116 |
82 |
154 |
130 |
42 |
30 |
38 |
5.92 |
4.86 |
8.56 |
0.48 |
0.39 |
0.32 |
0.56 |
0.49 |
|
18 |
||||||||||||||||||
|
WS5 WSD5 |
140 |
19 |
40 |
144 |
116 |
192 |
164 |
48 |
16.3 |
12.9 |
24 |
20.6 |
0.72 |
0.59 |
1.04 |
0.91 |
||
|
20 |
52 |
38 |
||||||||||||||||
|
22 |
||||||||||||||||||
|
WS6 WSD6 |
280 |
24 |
50 |
152 |
124 |
210 |
182 |
52 |
38 |
58 |
45.7 |
36.7 |
68.9 |
59.7 |
1.28 |
1.03 |
1.89 |
1.64 |
|
25 |
172 |
136 |
330 |
194 |
62 |
44 |
||||||||||||
|
28 |
||||||||||||||||||
|
WS7 WSD7 |
560 |
30 |
60 |
226 |
182 |
296 |
252 |
82 |
60 |
70 |
148 |
117 |
207 |
177 |
2.82 |
2.31 |
3.9 |
3.38 |
|
32 |
||||||||||||||||||
|
35 |
||||||||||||||||||
|
WS8 WSD8 |
1120 |
38 |
75 |
240 |
196 |
332 |
288 |
92 |
396 |
338 |
585 |
525 |
5.03 |
4.41 |
7.25 |
6.63 |
||
|
40 |
300 |
244 |
392 |
336 |
112 |
84 |
||||||||||||
|
42 |
||||||||||||||||||
Detailed Photos
Company Profile
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 19-32 |
| Torque: | >80N.M |
| Bore Diameter: | 14mm |
| Speed: | 9000r/M |
| Structure: | Flexible |
| Customization: |
Available
| Customized Request |
|---|
What is the role of a yoke in a universal joint assembly?
A yoke plays a crucial role in a universal joint assembly. Here’s a detailed explanation:
In a universal joint assembly, a yoke is a mechanical component that connects the universal joint to the shafts it is intended to transmit motion between. It acts as a link, providing a secure attachment point and facilitating the transfer of rotational motion. The yoke is typically made of strong and durable materials such as steel or cast iron.
The role of a yoke in a universal joint assembly can be summarized as follows:
- Connection Point: The yoke serves as a connection point between the universal joint and the shafts it is joining. It provides a secure and rigid attachment, ensuring that the universal joint and shafts operate as a cohesive unit. The yoke is designed to fit onto the shafts and is often secured using fasteners such as bolts or retaining rings.
- Transmitting Torque: One of the primary functions of the yoke is to transmit torque from one shaft to another through the universal joint assembly. When torque is applied to one shaft, the universal joint transfers it to the other shaft via the yoke. The yoke must be strong enough to handle the torque generated by the system and effectively transfer it without deformation or failure.
- Supporting Radial Loads: In addition to transmitting torque, the yoke also provides support for radial loads. Radial loads are forces acting perpendicular to the shaft’s axis. The yoke, along with other components in the universal joint assembly, helps distribute these loads and prevent excessive stress on the shafts and universal joint. This support ensures stable operation and prevents premature wear or failure.
- Alignment and Stability: The yoke contributes to the alignment and stability of the universal joint assembly. It helps maintain the proper positioning of the universal joint in relation to the shafts, ensuring that the rotational motion is transmitted accurately and efficiently. The yoke’s design and fitment play a crucial role in minimizing misalignment and maintaining the integrity of the assembly.
- Compatibility and Adaptability: Yokes are available in various shapes, sizes, and configurations to accommodate different shaft diameters, types, and connection methods. This versatility allows for compatibility with a wide range of applications and facilitates the adaptation of the universal joint assembly to specific requirements. The yoke’s design may include features such as keyways, splines, or flanges to suit different shaft and mounting arrangements.
In summary, the yoke in a universal joint assembly serves as a connection point, transmits torque, supports radial loads, contributes to alignment and stability, and provides compatibility and adaptability. It is an essential component that enables the efficient and reliable transmission of rotational motion between shafts in various applications.
What are the signs of a failing universal joint and how do you diagnose it?
Diagnosing a failing universal joint involves identifying specific signs and symptoms that indicate potential problems. Here’s a detailed explanation:
A failing universal joint can exhibit several signs that indicate a need for inspection, repair, or replacement. Some common signs of a failing universal joint include:
- Clunking or Knocking Noise: One of the most noticeable signs is a clunking or knocking noise coming from the universal joint area. This noise is often more pronounced during acceleration, deceleration, or when changing gears. The noise may indicate excessive play or wear in the joint’s components.
- Vibration: A failing universal joint can cause vibrations that are felt throughout the vehicle. These vibrations may be more noticeable at higher speeds or under load conditions. The vibrations can be a result of imbalanced driveshafts or misaligned yokes due to worn or damaged universal joint bearings.
- Difficulty in Power Transfer: As a universal joint deteriorates, power transfer from the transmission to the driven wheels may become less efficient. This can lead to a decrease in acceleration, reduced towing capacity, or difficulty in maintaining consistent speed. Loss of power transfer efficiency can occur due to worn or seized universal joint components.
- Visible Wear or Damage: A visual inspection of the universal joint can reveal signs of wear or damage. Look for excessive play or movement in the joint, rust or corrosion on the components, cracked or broken yokes, or worn-out bearings. Any visible signs of damage indicate a potential issue with the universal joint.
- Grease Leakage: Universal joints are typically lubricated with grease to reduce friction and wear. If you notice grease leakage around the joint or on the surrounding components, it may indicate a failing seal or a damaged bearing, which can lead to joint failure.
To diagnose a failing universal joint, the following steps can be taken:
- Perform a visual inspection: Inspect the universal joint and surrounding components for any visible signs of wear, damage, or leakage. Pay attention to the condition of the yokes, bearings, seals, and grease fittings.
- Check for excessive play: While the vehicle is on a level surface and the parking brake is engaged, attempt to move the driveshaft back and forth. Excessive play or movement in the universal joint indicates wear or looseness.
- Listen for abnormal noises: During a test drive, listen for any clunking, knocking, or unusual noises coming from the universal joint area. Pay attention to noise changes during acceleration, deceleration, and gear changes.
- Monitor vibrations: Note any vibrations felt through the vehicle, especially at higher speeds or under load conditions. Excessive vibrations can indicate problems with the universal joint or driveshaft.
- Seek professional inspection: If you suspect a failing universal joint but are uncertain about the diagnosis, it’s recommended to consult a professional mechanic or technician with experience in drivetrain systems. They can perform a comprehensive inspection, including measurements and specialized tests, to accurately diagnose the condition of the universal joint.
It’s important to address any signs of a failing universal joint promptly to avoid further damage, drivability issues, or potential safety hazards. Regular maintenance, including periodic inspection and lubrication, can help prevent premature universal joint failure.
In summary, signs of a failing universal joint include clunking or knocking noises, vibrations, difficulty in power transfer, visible wear or damage, and grease leakage. Diagnosing a failing universal joint involves visual inspection, checking for excessive play, listening for abnormal noises, monitoring vibrations, and seeking professional inspection when necessary.
How does a universal joint accommodate misalignment between shafts?
A universal joint, also known as a U-joint, is designed to accommodate misalignment between shafts and allow for the transmission of rotational motion. Let’s explore how a universal joint achieves this:
A universal joint consists of a cross-shaped or H-shaped yoke with bearings at the ends of each arm. The yoke connects the input and output shafts, which are not in line with each other. The design of the universal joint enables it to flex and articulate, allowing for the accommodation of misalignment and changes in angles between the shafts.
When misalignment occurs between the input and output shafts, the universal joint allows for angular displacement. As the input shaft rotates, it causes the yoke to rotate along with it. Due to the perpendicular arrangement of the yoke arms, the output shaft connected to the other arm of the yoke experiences rotary motion at an angle to the input shaft.
The flexibility and articulation of the universal joint come from the bearings at the ends of the yoke arms. These bearings allow for smooth rotation and minimize friction between the yoke and the shafts. They are often enclosed within a housing or cross-shaped cap to provide protection and retain lubrication.
As the input shaft rotates and the yoke moves, the bearings within the universal joint allow for the necessary movement and adjustment. They enable the yoke to accommodate misalignment and changes in angles between the input and output shafts. The bearings allow the yoke to rotate freely and continuously, ensuring that torque can be transmitted smoothly between the shafts despite any misalignment.
By allowing angular displacement and articulation, the universal joint compensates for misalignment and ensures that the rotation of the input shaft is effectively transmitted to the output shaft. This flexibility is particularly important in applications where shafts are not perfectly aligned, such as in automotive drivelines or industrial machinery.
However, it’s important to note that universal joints do have limitations. They introduce a small amount of backlash or play, which can affect precision and accuracy in some applications. Additionally, at extreme angles, the operating angles of the universal joint may become limited, potentially causing increased wear and reducing its lifespan.
In summary, a universal joint accommodates misalignment between shafts by allowing angular displacement and articulation. The bearings within the universal joint enable the yoke to move and adjust, ensuring smooth and continuous rotation between the input and output shafts while compensating for their misalignment.
editor by CX 2024-02-26